Castables for Mineral Processing

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Castables for Mineral Processing

Allied produces multiple grades of dense and lightweight castable refractory products for mineral processing equipment. The castable product range provides customers with products formulated for high strength and ease of application.

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MATERIAL DETAILS

CONVENTIONAL CEMENT

Product	Chemical Analysis		Density 815°C (1500°F)		CCS 815°C (1500°F)		Temp. Limit		Installation Method
Product	Al₂O₃%	SiO₂%	g/cm³	lb/ft3³	MPa	psi	°C	°F	Installation Method
TUFFLOOR^®	34.1	44.5	2.11	132	48.92	7100	649	1200	Cast
TUFFCRETE^® 2800	44.4	48	2.27	142	82.68	12000	1538	2800	Vib Cast, Pump, Shot
CAST 3400	95.3	0.1	2.77	173	75.79	11000	1871	3400	Cast

ULTRA LOW CEMENT

Product	Chemical Analysis		Density 815°C (1500°F)		CCS 815°C (1500°F)		Temp. Limit		Installation Method
Product	Al₂O₃%	SiO₂%	g/cm³	lb/ft3³	MPa	psi	°C	°F	Installation Method
TUFFCRETE^® 61 A ULC	61.0	35.5	2.61	163	70.28	10200	1704	3100	Vib Cast, Pump, Shot
TUFFCRETE^® 90	90.4	8.2	2.98	186	62.01	9000	1871	3400	Vib Cast
ULTRACON 34 C	92.8	6.2	3.03	189	73.03	10600	1760	3200	Vib Cast
ULTRACON 95	94.4	5	2.98	186	-	-	1871	3400	Vib Cast

LOW CEMENT

Products	Chemical (%)				Density 815°C (1500°F)		CCS (815°C, 1500°F)		Temp. Limit		Installation Method
Products	Al₂O₃%	SiO₂%	ZrO₂	SiC	g/cm³	lb/ft3³	MPa	psi	°C	°F	Installation Method
LCF 798 P	61.5	35	-	-	2.74	171	59.94	8700	1704	3100	Vib Cast, Pump
DURACON^® 28	46.2	48.1	-	-	2.23	139	53.74	7800	1538	2800	Vib Cast
DURACON^® 30	47.2	46.3	-	-	2.34	146	68.80	9985	1649	3000	Vib Cast
DURACON^® 32	63.1	31.6	-	-	2.55	159	106.17	15410	1760	3200	Vib Cast
DURACON^® 70 C	69.2	25.6	-	-	2.71	169	113.69	16500	1760	3200	Vib Cast
DURACON^® NRSA	77.0	18.1	-	-	2.77	173	87.16	12650	1760	3200	Vib Cast
DURACON^® 86	87.0	8.7	-	-	2.93	183	109.55	15900	1788	3250	Vib Cast
TUFF-FLO FSM	34.8	61.3	-	-	2.18	136	54.29	7880	1204	2200	Vib Cast, Pump
TUFFCRETE^® FS	15.6	81.8	-	-	2.00	125	82.68	12000	1204	2200	Vib Cast, Pump
TUFFCRETE^® 47	47.1	46.5	-	-	2.21	138	82.68	12000	1538	2800	Vib Cast, Pump, Shot
TUFFCRETE^® ARZ	43.9	44.3	1.1	4.9	2.32	145	89.57	13000	1649	3000	Vib Cast, Pump, Shot
TUFFCRETE^® 60 A SR	59.6	36.2	-	-	2.58	161	104.73	15200	1704	3100	Vib Cast, Pump, Shot
TUFFCRETE^® 60 M	60.5	34.3	-	-	2.52	157	106.80	15500	1704	3100	Vib Cast, Pump, Shot
TUFFCRETE^® 60 MZ	58.1	34.1	2.7	-	2.56	160	75.79	11000	1704	3100	Vib Cast, Pump, Shot
TUFFCRETE^® 604 Z	59.5	32.3	3.6	-	2.52	157	82.68	12000	1649	3000	Vib Cast, Pump, Shot
TUFFCRETE^® 60 M ARZ	54.5	33.8	1.1	5.0	2.58	161	146.76	21300	1704	3100	Vib Cast, Pump, Shot
TUFFCRETE^® 60 X	60.3	33.9	-	-	2.48	155	92.33	13400	1649	3000	Vib Cast, Pump, Shot
TUFFCRETE^® 60 SiC	21.3	12.1	-	63.6	2.60	162	113.69	16500	1649	3000	Vib Cast, Pump, Shot
TUFFCRETE^® 28 SiC Z	44.4	21.5	1.1	28.3	2.63	164	126.09	18300	1704	3100	Vib Cast, Pump, Shot
TUFFCRETE^® 63 X	62.4	31.4	-	-	2.58	158	103.35	15000	1649	3000	Vib Cast, Pump, Shot
TUFFCRETE^® 65 M	64.8	30.5	-	-	2.61	163	138.39	20085	1704	3100	Vib Cast, Pump, Shot
TUFFCRETE^® 66 M	64.5	30.2	-	-	2.58	161	78.55	11400	1704	3100	Vib Cast, Pump, Shot
TUFFCRETE^® 70 ABR	69.6	24.8	-	-	2.69	168	144.69	21000	1760	3200	Vib Cast, Pump, Shot
TUFFCRETE^® 70 M	71.3	23.6	-	-	2.66	166	158.47	23000	1760	3200	Vib Cast, Pump, Shot
TUFFCRETE^® 70 X	68.0	25.8	-	-	2.58	161	98.53	14300	1649	3000	Vib Cast, Pump, Shot
TUFFCRETE^® 72 M	71.5	22.6	-	-	2.60	162	112.31	16300	1704	3100	Vib Cast, Pump, Shot
TUFFCRETE^® 733	65.0	24.5	-	-	2.58	161	83.37	12100	1566	2850	Vib Cast, Pump, Shot
TUFFCRETE^® 74	74.3	20.2	-	-	2.69	168	67.18	9750	1760	3200	Vib Cast, Pump, Shot

NO CEMENT

Products	Chemical (%)				Density 815°C (1500°F)		CCS (815°C, 1500°F)		Temp. Limit		Installation Method
Products	Al₂O₃%	SiO₂%	ZrO₂	SiC	g/cm³	lb/ft3³	MPa	psi	°C	°F	Installation Method
NANO-TEK® FS P	0.2	99.5	-	-	1.84	115	31.69	4600	1204	2200	Vib Cast, Pump, Shot
NANO-TEK^® 61 HS	61.4	35.2	-	-	2.45	153	97.84	14200	1704	3100	Vib Cast, Pump, Shot
NANO-TEK^® 60 Z HS	58.4	35.5	2.8	-	2.52	157	99.28	14410	1704	3100	Vib Cast, Pump, Shot
NANO-TEK^® 55 A SR HS	56	36.3	1.3	4.9	2.53	158	62.35	9050	1704	3100	Vib Cast, Pump, Shot
NANO-TEK^® 805 ARZ	48.4	34.7	5.7	8.1	2.50	156	84.23	12225	1704	3100	Vib Cast, Pump, Shot
NANO-TEK^® 90	89.6	9.3	-	-	2.90	181	30.32	4400	1704	3100	Vib Cast, Pump, Shot
NANO-TEK^® 75 SiC	17.1	5.2	-	74.9	2.66	166	35.66	5175	1649	3000	Vib Cast, Pump, Shot
QUICK-FIRE^® 55	55.4	36.7	-	-	2.32	145	15.36	2230	1593	2900	Vib Cast
QUICK-FIRE^® 88	88.2	3.9	-	-	2.74	171	18.95	2750	1649	3000	Vib Cast
QUICK-FIRE^® 90	89.1	2.1	-	-	36.93			5360	1704	3100	Vib Cast
STACKLINE B PC	98.1	0.2	-	-	2.18	136	58.57	8500	816	1500	Vib Cast, Pump, Shot

HIGH STAINLESS FIBER CONTENT

Products	Chemical (%)				Density 815°C (1500°F)		CCS (815°C, 1500°F)		Temp. Limit		Installation Method
Products	Al₂O₃%	SiO₂%	ZrO₂	SiC	g/cm³	lb/ft3³	MPa	psi	°C	°F	Installation Method
ARMORMAX^® 28 SiC	45.4	21.8	1.00	27.3	2.69	168	82.68	12000	1427	2600	Vib Cast, Pump, Shot
ARMORMAX^® 608	59.9	27.1	-	8.2	2.63	164	103.96	15089	1316	2400	Vib Cast, Pump, Shot
ARMORMAX^® 70 SR	70.1	25.5	-	-	2.66	166	117.13	17000	1427	2600	Vib Cast, Pump, Shot
ARMORMAX^® NRSA	82.4	11.9	-	-	3.00	187	185.34	26900	1427	2600	Vib Cast, Pump, Shot
ARMORMAX^® 85	84.4	10.5	-	-	2.92	182	175.70	25500	1427	2600	Vib Cast, Pump, Shot
ARMOMAX^® 90 SR	89.2	7.8	-	-	3.00	187	113.69	16500	1427	2600	Vib Cast, Pump, Shot
ARMORMAX^® AZS 5 HZR	40.9	28.7	26.8	-	3.16	197	112.72	16360	13166	24006	Vib Cast, Pump, Shot

INSULATING MIXES

Product	Chemical Analysis		Density 815°C (1500°F)		CCS 815°C (1500°F)		Temp. Limit		Installation Method
Product	Al₂O₃%	SiO₂%	g/cm³	lb/ft3³	MPa	psi	°C	°F	Installation Method
INSULMIX^® 2025	15.4	38.3	0.32-0.48	20-30	0.4-0.7	60-100	1090	2000	Cast, Gun
INSULMIX^® 2570	41.3	42.1	1.09-1.15	68-72	2.8-6.9	400-1000	1370	2500	Cast, Gun
INSULMIX^® 2035 LI	37.9	42.3	0.6	36	1.0-1.7	150-250	1100	2000	Cast, Gun
INSULMIX®^® 2350	38.2	39.9	0.80	50	1.4-2.8	200-400	1260	2300	Cast, Gun
INSULMIX^® 2570	41.3	42.1	1.09-1.15	68-72	2.8-6.9	400-1000	1370	2500	Cast, Gun
INSULMIX^® 2460 LI	43.8	36.0	1.0	62	4.8	600-800	1315	2400	Cast, Gun
INSULMIX^® 25 HS	29.0	50.6	1.47	92	17.2-20.7	2500-3000	1371	2500	Cast, Gun
INSULMIX^® 2690 LI	42.5	46.3	1.44	90	6.2-9.0	900-1300	1425	2600	Cast, Gun
PUMPLITE 60 LI	39.7	47.6	1.02	64	4.1-5.5	600-800	1370	2500	Pump, Shot
PUMPLITE 80 LI	42.2	46.7	1.28	80	6.2-9.7	900-1400	1425	2600	Pump, Shot