Castables for Mineral Processing

Castables for Mineral Processing

Allied produces multiple grades of dense and lightweight castable refractory products for mineral processing equipment. The castable product range provides customers with products formulated for high strength and ease of application.

REQUEST A QUOTE
DOWNLOAD PDF

MATERIAL DETAILS

CONVENTIONAL CEMENT

Product Chemical Analysis Density
815°C (1500°F)		 CCS
815°C (1500°F)		 Temp. Limit Installation Method
Al2O3% SiO2% g/cm3 lb/ft33 MPa psi °C °F
TUFFLOOR® 34.1 44.5 2.11 132 48.92 7100 649 1200 Cast
TUFFCRETE® 2800 44.4 48 2.27 142 82.68 12000 1538 2800 Vib Cast, Pump, Shot
CAST 3400 95.3 0.1 2.77 173 75.79 11000 1871 3400 Cast

ULTRA LOW CEMENT

Product Chemical Analysis Density
815°C (1500°F)		 CCS
815°C (1500°F)		 Temp. Limit Installation Method
Al2O3% SiO2% g/cm3 lb/ft33 MPa psi °C °F
TUFFCRETE® 61 A ULC 61.0 35.5 2.61 163 70.28 10200 1704 3100 Vib Cast, Pump, Shot
TUFFCRETE® 90 90.4 8.2 2.98 186 62.01 9000 1871 3400 Vib Cast
ULTRACON 34 C 92.8 6.2 3.03 189 73.03 10600 1760 3200 Vib Cast
ULTRACON 95 94.4 5 2.98 186 - - 1871 3400 Vib Cast

LOW CEMENT

Products Chemical (%) Density
815°C (1500°F)		 CCS
(815°C, 1500°F)		 Temp. Limit Installation Method
Al2O3% SiO2% ZrO2 SiC g/cm3 lb/ft33 MPa psi °C °F
LCF 798 P 61.5 35 - - 2.74 171 59.94 8700 1704 3100 Vib Cast, Pump
DURACON® 28 46.2 48.1 - - 2.23 139 53.74 7800 1538 2800 Vib Cast
DURACON® 30 47.2 46.3 - - 2.34 146 68.80 9985 1649 3000 Vib Cast
DURACON® 32 63.1 31.6 - - 2.55 159 106.17 15410 1760 3200 Vib Cast
DURACON® 70 C 69.2 25.6 - - 2.71 169 113.69 16500 1760 3200 Vib Cast
DURACON® NRSA 77.0 18.1 - - 2.77 173 87.16 12650 1760 3200 Vib Cast
DURACON® 86 87.0 8.7 - - 2.93 183 109.55 15900 1788 3250 Vib Cast
TUFF-FLO FSM 34.8 61.3 - - 2.18 136 54.29 7880 1204 2200 Vib Cast, Pump
TUFFCRETE® FS 15.6 81.8 - - 2.00 125 82.68 12000 1204 2200 Vib Cast, Pump
TUFFCRETE® 47 47.1 46.5 - - 2.21 138 82.68 12000 1538 2800 Vib Cast, Pump, Shot
TUFFCRETE® ARZ 43.9 44.3 1.1 4.9 2.32 145 89.57 13000 1649 3000 Vib Cast, Pump, Shot
TUFFCRETE® 60 A SR 59.6 36.2 - - 2.58 161 104.73 15200 1704 3100 Vib Cast, Pump, Shot
TUFFCRETE® 60 M 60.5 34.3 - - 2.52 157 106.80 15500 1704 3100 Vib Cast, Pump, Shot
TUFFCRETE® 60 MZ 58.1 34.1 2.7 - 2.56 160 75.79 11000 1704 3100 Vib Cast, Pump, Shot
TUFFCRETE® 604 Z 59.5 32.3 3.6 - 2.52 157 82.68 12000 1649 3000 Vib Cast, Pump, Shot
TUFFCRETE® 60 M ARZ 54.5 33.8 1.1 5.0 2.58 161 146.76 21300 1704 3100 Vib Cast, Pump, Shot
TUFFCRETE® 60 X 60.3 33.9 - - 2.48 155 92.33 13400 1649 3000 Vib Cast, Pump, Shot
TUFFCRETE® 60 SiC 21.3 12.1 - 63.6 2.60 162 113.69 16500 1649 3000 Vib Cast, Pump, Shot
TUFFCRETE® 28 SiC Z 44.4 21.5 1.1 28.3 2.63 164 126.09 18300 1704 3100 Vib Cast, Pump, Shot
TUFFCRETE® 63 X 62.4 31.4 - - 2.58 158 103.35 15000 1649 3000 Vib Cast, Pump, Shot
TUFFCRETE® 65 M 64.8 30.5 - - 2.61 163 138.39 20085 1704 3100 Vib Cast, Pump, Shot
TUFFCRETE® 66 M 64.5 30.2 - - 2.58 161 78.55 11400 1704 3100 Vib Cast, Pump, Shot
TUFFCRETE® 70 ABR 69.6 24.8 - - 2.69 168 144.69 21000 1760 3200 Vib Cast, Pump, Shot
TUFFCRETE® 70 M 71.3 23.6 - - 2.66 166 158.47 23000 1760 3200 Vib Cast, Pump, Shot
TUFFCRETE® 70 X 68.0 25.8 - - 2.58 161 98.53 14300 1649 3000 Vib Cast, Pump, Shot
TUFFCRETE® 72 M 71.5 22.6 - - 2.60 162 112.31 16300 1704 3100 Vib Cast, Pump, Shot
TUFFCRETE® 733 65.0 24.5 - - 2.58 161 83.37 12100 1566 2850 Vib Cast, Pump, Shot
TUFFCRETE® 74 74.3 20.2 - - 2.69 168 67.18 9750 1760 3200 Vib Cast, Pump, Shot

NO CEMENT

Products Chemical (%) Density
815°C (1500°F)		 CCS
(815°C, 1500°F)		 Temp. Limit Installation Method
Al2O3% SiO2% ZrO2 SiC g/cm3 lb/ft33 MPa psi °C °F
NANO-TEK® FS P 0.2 99.5 - - 1.84 115 31.69 4600 1204 2200 Vib Cast, Pump, Shot
NANO-TEK® 61 HS 61.4 35.2 - - 2.45 153 97.84 14200 1704 3100 Vib Cast, Pump, Shot
NANO-TEK® 60 Z HS 58.4 35.5 2.8 - 2.52 157 99.28 14410 1704 3100 Vib Cast, Pump, Shot
NANO-TEK® 55 A SR HS 56 36.3 1.3 4.9 2.53 158 62.35 9050 1704 3100 Vib Cast, Pump, Shot
NANO-TEK® 805 ARZ 48.4 34.7 5.7 8.1 2.50 156 84.23 12225 1704 3100 Vib Cast, Pump, Shot
NANO-TEK® 90 89.6 9.3 - - 2.90 181 30.32 4400 1704 3100 Vib Cast, Pump, Shot
NANO-TEK® 75 SiC 17.1 5.2 - 74.9 2.66 166 35.66 5175 1649 3000 Vib Cast, Pump, Shot
QUICK-FIRE® 55 55.4 36.7 - - 2.32 145 15.36 2230 1593 2900 Vib Cast
QUICK-FIRE® 88 88.2 3.9 - - 2.74 171 18.95 2750 1649 3000 Vib Cast
QUICK-FIRE® 90 89.1 2.1 - - 36.93 5360 1704 3100 Vib Cast
STACKLINE B PC 98.1 0.2 - - 2.18 136 58.57 8500 816 1500 Vib Cast, Pump, Shot

HIGH STAINLESS FIBER CONTENT

Products Chemical (%) Density
815°C (1500°F)		 CCS
(815°C, 1500°F)		 Temp. Limit Installation Method
Al2O3% SiO2% ZrO2 SiC g/cm3 lb/ft33 MPa psi °C °F
ARMORMAX® 28 SiC 45.4 21.8 1.00 27.3 2.69 168 82.68 12000 1427 2600 Vib Cast, Pump, Shot
ARMORMAX® 608 59.9 27.1 - 8.2 2.63 164 103.96 15089 1316 2400 Vib Cast, Pump, Shot
ARMORMAX® 70 SR 70.1 25.5 - - 2.66 166 117.13 17000 1427 2600 Vib Cast, Pump, Shot
ARMORMAX® NRSA 82.4 11.9 - - 3.00 187 185.34 26900 1427 2600 Vib Cast, Pump, Shot
ARMORMAX® 85 84.4 10.5 - - 2.92 182 175.70 25500 1427 2600 Vib Cast, Pump, Shot
ARMOMAX® 90 SR 89.2 7.8 - - 3.00 187 113.69 16500 1427 2600 Vib Cast, Pump, Shot
ARMORMAX® AZS 5 HZR 40.9 28.7 26.8 - 3.16 197 112.72 16360 13166 24006 Vib Cast, Pump, Shot

INSULATING MIXES

Product Chemical Analysis Density
815°C (1500°F)		 CCS
815°C (1500°F)		 Temp. Limit Installation Method
Al2O3% SiO2% g/cm3 lb/ft33 MPa psi °C °F
INSULMIX® 2025 15.4 38.3 0.32-0.48 20-30 0.4-0.7 60-100 1090 2000 Cast, Gun
INSULMIX® 2570 41.3 42.1 1.09-1.15 68-72 2.8-6.9 400-1000 1370 2500 Cast, Gun
INSULMIX® 2035 LI 37.9 42.3 0.6 36 1.0-1.7 150-250 1100 2000 Cast, Gun
INSULMIX®® 2350 38.2 39.9 0.80 50 1.4-2.8 200-400 1260 2300 Cast, Gun
INSULMIX® 2570 41.3 42.1 1.09-1.15 68-72 2.8-6.9 400-1000 1370 2500 Cast, Gun
INSULMIX® 2460 LI 43.8 36.0 1.0 62 4.8 600-800 1315 2400 Cast, Gun
INSULMIX® 25 HS 29.0 50.6 1.47 92 17.2-20.7 2500-3000 1371 2500 Cast, Gun
INSULMIX® 2690 LI 42.5 46.3 1.44 90 6.2-9.0 900-1300 1425 2600 Cast, Gun
PUMPLITE 60 LI 39.7 47.6 1.02 64 4.1-5.5 600-800 1370 2500 Pump, Shot
PUMPLITE 80 LI 42.2 46.7 1.28 80 6.2-9.7 900-1400 1425 2600 Pump, Shot
DOWNLOAD PDF