Castables for Integrated Steel
Castables for Integrated Steel
Allied produces multiples grades of dense and lightweight castable refractory products for the iron-producing areas of integrated blast furnaces. This includes a wide variety of conventional and low-cement castables and no-cement and colloidal silica-bonded products. Unique castable grades, such as high-fiber-containing materials (ARMORMAX® and METAL-ROK®), are available for niche applications.
Allied’s research and technology center continues to provide innovation to their castable refractories for consistent optimum performance. Industry-standard ultra-low cement and no cement castables for metal containment, V-CAST®, and TEK-CAST, offer unmatched performance.
MATERIAL DETAILS
| Product | Chemistry (%) | Density (g/cm3 /lb/ft3) | Temperature Limit | Installation Method | ||
|---|---|---|---|---|---|---|
| Al2O3 | SiO2 | ˚C | ˚F | |||
| V-CAST® 133A | 60.0 | 1.5 | 2.98 / 186 | 1650 | 3000 | Vibration Cast |
| V-CAST® 218A | 70.5 | 8.1 | 2.80 / 175 | 1705 | 3100 | Vibration Cast |
| V-CAST® FA2L | 74.0 | 4.0 | 2.98 / 184 | 1650 | 3000 | Vibration Cast |
| V-CAST® 418A | 70.9 | 7.5 | 2.95 / 184 | 1705 | 3100 | Vibration Cast |
| V-CAST® 712A | 80.7 | 4.2 | 3.21 / 203 | 1650 | 3000 | Vibration Cast |
| V-CAST® 717A | 77.0 | 2.5 | 3.04 / 190 | 1650 | 3000 | Vibration Cast |
| V-CAST® 719A | 75.0 | 5.1 | 3.04 / 190 | 1650 | 3000 | Vibration Cast |
| V-CAST® 724A | 65.9 | 6.0 | 2.96 / 185 | 1650 | 3000 | Vibration Cast |
| V-CAST® 729A | 68.6 | 3.0 | 2.90 / 187 | 1650 | 3000 | Vibration Cast |
| V-CAST® 739A | 54.5 | 5.7 | 2.91 / 182 | 1650 | 3000 | Vibration Cast |
| Product | Chemistry (%) | Density (g/cm3 /lb/ft3) | Temperature Limit | Installation Method | ||
|---|---|---|---|---|---|---|
| Al2O3 | SiO2 | ˚C | ˚F | |||
| STACKCRETE® G | 6.0 | 19.0 | 1.63 / 101 | 1650 | 3000 | Vibration Cast, Pump, Shotcrete |
| STACKCRETE® 21V | 70.5 | 8.1 | 2.80 / 175 | 1705 | 3100 | Vibration Cast |
| STACKCRETE® 62M | 61.7 | 32.8 | 2.45 / 153 | 1705 | 3100 | Vibration Cast, Self-Flow, Pump, Shotcrete |
| STACKCRETE® 70 ABR | 70.5 | 23.6 | 2.69 / 168 (Vibration Cast) 2.50 / 164 (Shotcrete) | 1700 | 3100 | Vibration Cast, Self-Flow, Pump, Shotcrete |
| STACKCRETE® 608 | 59.3 | 28.3 | 2.60 / 162 | 1650 | 3000 | Vibration Cast, Self-Flow, Pump, Shotcrete |
| Product | Chemistry (%) | Density | Temperature Limit | Installation Limit | |||
|---|---|---|---|---|---|---|---|
| Al2O3 | SiO2 | g/cm3 | lb/ft3 | ˚C | ˚F | ||
| INSULMIX® 1630 | 15.5 | 46.0 | 0.46-0.54 | 29-34 | 982 | 1800 | Cast, Gun |
| INSULMIX® 2025 | 15.4 | 38.3 | 0.32-0.48 | 20-30 | 1090 | 2000 | Cast, Gun |
| INSULMIX® 2035 LI | 37.9 | 42.3 | 0.60 | 36 | 1100 | 2000 | Cast, Gun |
| INSULMIX® 2250 | 30.2 | 50.4 | 0.80-0.86 | 50-54 | 1205 | 2200 | Cast, Gun |
| INSULMIX® 2350 | 38.2 | 39.9 | 0.80 | 50 | 1260 | 2300 | Cast, Gun |
| INSULMIX® 2450 | 40.5 | 40.9 | 0.80-0.88 | 50-55 | 1315 | 2400 | Cast, Gun |
| INSULMIX® 2460 LI | 43.8 | 36.0 | 1.0 | 62 | 1315 | 2400 | Cast, Gun |
| INSULMIX® 2570 | 41.3 | 42.1 | 1.09-1.15 | 68-72 | 1370 | 2500 | Cast, Gun |
| INSULMIX® 2675 | 45.7 | 40.2 | 1.19-1.25 | 74-78 | 1427 | 2600 | Cast |
| INSULMIX® 2680 | 48.3 | 39.3 | 1.15-1.25 | 72-78 | 1430 | 2600 | Cast, Gun |
| INSULMIX® 2690 LI | 42.5 | 46.3 | 1.44 | 72-78 | 1425 | 2600 | Cast, Gun |
| INSULMIX® 2790 | 49.0 | 39.1 | 1.44-1.51 | 90-94 | 1430 | 2600 | Cast, Gun |
| INSULMIX® 2880 | 49.3 | 39.2 | 1.28-1.35 | 80-84 | 1538 | 2800 | Cast |
| INSULMIX® 2890 G | 47.6 | 42.3 | 1.38-1.44 | 86-90 | 1538 | 2800 | Gun |
| INSULMIX® 3090 G | 55.5 | 34.3 | 1.38-1.44 | 86-90 | 1649 | 3000 | Gun |
| INSULMIX® 3095 | 59.6 | 32.4 | 1.52 | 95 | 1650 | 3000 | Cast |
| INSULMIX® 33100 | 94.5 | 0.4 | 1.60 | 100 | 1815 | 3300 | Cast |
| INSULMIX® 25 HS | 29.0 | 50.6 | 1.47 | 92 | 1370 | 2500 | Cast |
| INSULMIX® 26 HS | 53.0 | 40.0 | 1.76-1.83 | 110-114 | 1530 | 2800 | Cast |
| INSULMIX® 26 HSG | 43.9 | 43.8 | 1.87-1.94 | 117-121 | 1430 | 2600 | Gun |
| INSULMIX® 28 HS | 43.0 | 49.3 | 1.79-1.86 | 112-116 | 1538 | 2800 | Cast |
| INSULMIX® 29 HS | 48.7 | 41.9 | 1.68 | 105 | 1590 | 2900 | Cast |
| INSULMIX® 30 HS | 55.0 | 37.2 | 1.87-1.94 | 117-121 | 1650 | 3000 | Cast |
| INSULMIX® 32 HS | 76.0 | 16.4 | 2.05-2.11 | 128-132 | 1760 | 3200 | Cast |
| INSULMIX® 25 AZS | 56.0 | 27.2 | 1.12-1.19 | 70-74 | 1370 | 2500 | Cast |
| INSULMIX® 30 AZS | 56.8 | 27.1 | 1.44-1.51 | 90-94 | 1649 | 3000 | Cast |
| INSULMIX® 24 G | 42.0 | 43.5 | 1.49 | 93 | 1315 | 2400 | Gun |
| Product | Chemistry (%) | Density | Temperature Limit | Installation Limit | |||
|---|---|---|---|---|---|---|---|
| Al2O3 | SiO2 | g/cm3 | lb/ft3 | ˚C | ˚F | ||
| PUMPLITE 40 | 37.2 | 40.4 | 0.66 | 41 | 1093 | 2000 | Pump, Shotcrete |
| PUMPLITE 60 | 40.7 | 43.3 | 0.91 | 57 | 1315 | 2400 | Pump, Shotcrete |
| PUMPLITE 60 LI | 39.7 | 47.6 | 1.02 | 64 | 1370 | 2500 | Pump, Shotcrete |
| PUMPLITE 80 | 41.6 | 43.7 | 1.25 | 78 | 1425 | 2600 | Pump, Shotcrete |
| PUMPLITE 80 LI | 42.2 | 46.7 | 1.28 | 80 | 1425 | 2600 | Pump, Shotcrete |
| PUMPLITE 90 LI | 40.9 | 50.4 | 1.60 | 100 | 1650 | 3000 | Pump, Shotcrete |
| Product | Chemistry (%) | Density | Temperature Limit | Installation Limit | |||
|---|---|---|---|---|---|---|---|
| Al2O3 | SiO2 | g/cm3 | lb/ft3 | ˚C | ˚F | ||
| PUMPMAX® 40 LT | 49.9 | 43.1 | 1.92 | 120 | 1426 | 2600 | Pump Cast |
| PUMPMAX® 50 LT | 48.3 | 45.2 | 1.52 | 95 | 1538 | 2800 | Pump, Shotcrete |
| PUMPMAX® 60 LT | 58.0 | 35.7 | 1.89-1.95 | 118-122 | 1649 | 3000 | Pump Cast |
| Product | Chemistry (%) | Density | Temperature Limit | Installation Limit | |||
|---|---|---|---|---|---|---|---|
| Al2O3 | SiO2 | g/cm3 | lb/ft3 | ˚C | ˚F | ||
| FASTMAX® 500 LT | 35.0 | 42.0 | 0.88-0.95 | 55-59 | 1205 | 2200 | Cast, Gun |
| FASTMAX® 600 LT | 39.6 | 40.0 | 0.93-0.99 | 58-62 | 1316 | 2400 | Cast, Gun |
| FASTMAX® 700 LT | 40.0 | 41.0 | 1.09-1.15 | 68-72 | 1370 | 2500 | Cast, Gun |
| FASTMAX® 900 LT | 49.0 | 37.0 | 1.39-1.46 | 87-91 | 1480 | 2700 | Cast, Gun |